Problems making release 4.9

[Kent Ketell]

I am having difficulty getting make release to complete under 4.9.  I
have cvsup'd the source, built the world, installed the world and then
attempted to do make release and failed.
 
The failure is always in the same spot:
 
--------------------------------------------------------------
>>> Installing kernel
--------------------------------------------------------------
cd /usr/obj/usr/src/sys/BOOTMFS;  MAKEOBJDIRPREFIX=/usr/obj
MACHINE_ARCH=i386  MACHINE=i386
OBJFORMAT_PATH=/usr/obj/usr/src/i386/usr/libexec
GROFF_BIN_PATH=/usr/obj/usr/src/i386/usr/bin
GROFF_FONT_PATH=/usr/obj/usr/src/i386/usr/share/groff_font
GROFF_TMAC_PATH=/usr/obj/usr/src/i386/usr/share/tmac
PERL5LIB=/usr/obj/usr/src/i386/usr/libdata/perl/5.00503
PATH=/usr/obj/usr/src/i386/usr/sbin:/usr/obj/usr/src/i386/usr/bin:/usr/o
bj/usr/src/i386/usr/games:/sbin:/bin:/usr/sbin:/usr/bin  make
KERNEL=BOOTMFS reinstall
install -m 555 -o root -g wheel -fschg  BOOTMFS /R/stage/kernels/BOOTMFS
mv /R/stage/kernels/BOOTMFS /R/stage/image.kern/kernel
Setting up /boot directory for kern floppy
dload=0x200000 dsize=0x25000 isize=0x25000 entry=0x200000 nsize=0x11b02
/R/stage/image.kern/kernel:      53.4% -- replaced with
/R/stage/image.kern/kernel.gz
sh -e /usr/src/release/scripts/doFS.sh /R/stage/floppies/kern.flp
/R/stage /mnt 1440 /R/stage/image.kern  80000 fd1440
Warning: Block size restricts cylinders per group to 6.
Warning: 1216 sector(s) in last cylinder unallocated
/dev/rvnn0c:    2880 sectors in 1 cylinders of 1 tracks, 4096 sectors
        1.4MB in 1 cyl groups (6 c/g, 12.00MB/g, 32 i/g)
super-block backups (for fsck -b #) at:
 32
 
/mnt: write failed, file system is full
cpio: write error: No space left on device
*** Error code 1
 
Stop in /usr/src/release.
*** Error code 1
 
Stop in /usr/src/release.
*** Error code 1
 
Stop in /usr/src/release.

 
It would appear that the goodies trying to be stuffed onto the floppy
are too big to fit:
 
 ls -l /b/release/4.9-STABLE/R/stage/image.kern/
total 1346
drwxr-xr-x  2 root  wheel      512 Mar 18 14:12 boot/
-r-xr-xr-x  1 root  wheel  1345876 Mar 18 14:12 kernel.gz*

 
I have done this many times with pervious releases to make custom
install CDs, but have yet to have it work under 4.9.  What can I do to
trim some fat from the bits to make them fit on the floppy.
 
I don't even need the floppies, other than boot.flp.
 
Please reply directly if you can, as I am not subscribed to the list.
 
Thanks in advance.
 
-Kent-